How to Plan An EV Road Trip This Summer

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As summer is upon us, it's nice to have the opportunity to get out on the open road and explore the countryside. "Back in the day," this was pretty easy. Just load up your car and go. There were plenty of gas stations along the nation's highways where everyone could fill up their car of choice – and fast, too. After all, to many, it's the destination and not the journey that matters. But with the advent of trying to be better for the environment, so many folks are turning to electric vehicles as their primary mode of transportation. While EVs work flawlessly as a daily driver (since most of us can plug them in when we get home), planning an EV road trip could be tough. As of the time of this writing (June of 2024), the EV Charger infrastructure is just starting to be built out. And frankly. It will take years to reach the same saturation point as gas stations.

Until we have an EV charger on every corner, taking your electric car out on the open road requires more planning. Think of it as an "old school" road trip. Before Google Maps was around, you had to plan an efficient route from point A to point B. The mapping program has eliminated that and allowed us to be more spontaneous. But with EVs, we must go back to basics and plan our next trip.

How to Find a Charger On The Road

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EV Car on the road

We all fear the unknown, and that's really what the lack of chargers in the market is – an unknown. Since they aren't everywhere, it can be scary to know where to go when you are in an electric vehicle. Even with current gas cars, someone can bring you some for a quick fill-up if you run out of gas. That's not the case currently with EV. Thankfully, we aren't alone in finding chargers, and some excellent websites on the market are already mapping out where the next charger will be. Here are a few of them to consider.

Plugshare: First on the list is a well-known app and website called PlugShare. This platform and mobile app allow electric vehicle (EV) owners to locate and review charging stations. It provides a comprehensive map of charging locations worldwide, enabling users to find nearby charging points, check their availability, and read reviews from other users. PlugShare also offers information on charging station types, connector compatibility, and pricing, helping EV drivers plan their routes and ensure access to charging facilities. The EV community widely uses the app and supports various charging networks.

EVGo: EVGO is one of the largest public electric vehicle (EV) fast-charging networks in the United States. It operates a network of DC fast chargers compatible with all significant EV models, providing quick and convenient charging options for EV drivers. EVgo stations are typically located in high-traffic areas such as shopping centers, grocery stores, and other public locations, making it easy for users to charge their cars while traveling.

ABRP: A Better Route Planner (ABRP) is a popular tool for electric vehicle (EV) owners to plan long-distance trips. It assists users in finding the most efficient routes, considering factors specific to electric cars.

One thing to remember about the above tools is that they don't have GPS guidance to get you around. They are ways to help you map out a direction for where you want to go and take routes where there will be a high volume of chargers along the way. Planning things out will give you an appreciation for some of our modern mapping techniques and help you familiarize yourself with the charging world when you get outside your regular dwellings. Adventures are fun, but you should always plan for them immediately. And there are more tools out there! These are just some of them!

Waiting to Juice Up

One of the current benefits of "gassing up" your car is how quick it is. Theoretically, you can pull into a station, pay and pump your gas, and be back on the road in under five minutes if you want to. Today, that's not the case with EV Chargers. For Fast-Chargers, it can take 30 minutes or more to get you back up to a full charge as you head back on the road to your destination. That means you must return the "trip" to "road trip"! Using the above Apps and navigation, such as Google Maps or Apple Maps, you can plan a good road trip with stops on the way. During these stops, you can explore quaint downtowns or check out a local restaurant you might have passed by. While the highway system did help many circumvent these small towns, EVs have allowed us to look again at those towns and explore them. And as you explore, the time goes quickly – and soon enough, you'll be back to full strength with your EV!

Of course, when you are finished for the day, calling ahead to the local hotel where you'll be staying is necessary to ensure they have open charging stations for you to juice up. You should also check their policies and not just park your car there all night. In many cases, there are more cars than charging stations, so everyone should be respectful of others. When you are done charging, unplug and park in a typical spot so others can use the station.

A Successful Road Trip In an Electric Vehicle Starts With Planning

It's not impossible to take a long road trip in an EV currently. While there are some added wrinkles to the process, as we've mentioned throughout this piece, with some planning, you can head out on the road this summer with confidence in your electric vehicle. Not only are you helping the environment with a low-emission mode of transportation, but you are also bringing back the lost art of planning a road trip – and how much fun it can be with your family. As the power generation market heats up, taking your EV on the road in the coming years will only get easier. Right now, you're a pioneer venturing out and setting a path on your vacation.

The road trip has made a comeback with EVs at the forefront. Let's hit the road this summer and continue to explore.

Metal in Point of Purchase Display Design

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metal in POP displays

Metal in point-of-purchase displays (POP) serve as silent salespeople strategically placed in retail environments to capture shoppers' attention and drive impulse purchases. It's safe to say we succumbed to this at some point! Among the plethora of materials available for POP display construction, metal stands out as a versatile and reliable choice. This comprehensive guide explores how metal is used in point-of-purchase displays, its popularity, and its numerous benefits to point-of-purchase design houses, retailers, and brands. Here are five reasons you should use metal parts for your next retail display.

Strength and Durability

Metal is known for being strong and durable, helping designers construct robust and long-lasting POP displays. Unlike plastic or wood, which easily succumb to wear and tear over time, metal parts in displays maintain their structural integrity even in high-traffic retail environments. This durability ensures that POP displays remain visually appealing and functional throughout their lifespan, minimizing replacement and maintenance costs.
 

Customization and Design Flexibility

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suckers sitting in a perforated metal basket on a point of purchase display

Modern metal fabrication techniques give POP designers an open canvas to create whatever they want. This allows them to dream up bespoke POP displays that perfectly align with brand aesthetics and messaging. Whether laser cutting intricate patterns or logos, bending metal into unique shapes, or welding components together, steel, aluminum, and more can be fabricated to bring the design concept to reality. This versatility enables retailers to create eye-catching displays that effectively showcase products and attract consumers' attention.

Aesthetic Appeal and Brand Image

Metal exudes a sense of sophistication and quality that instantly elevates the perceived value of products on display. Because metal can stand up to anything, you can do some killer things to it – like perforating a logo into a panel or powder coating it to match your brand colors. Other substrates aren't as capable of bringing the aesthetic appeal you need at an affordable cost. From sleek stainless steel fixtures to industrial-chic aluminum shelving, metal POP displays add a touch of elegance and professionalism to retail environments, reinforcing brand image and inspiring consumer confidence.

Integration of Technology and Innovation

Metals provide a sturdy and reliable framework for integrating cutting-edge technology into POP displays. Technology enhances the shopping experience by engaging your customers on a sensory level. Metal displays can accommodate various technological innovations, whether incorporating LED lighting components for added visibility, embedding digital screens for interactive product demonstrations, or integrating RFID technology for inventory tracking. By seamlessly integrating technology into POP displays, retailers can create immersive and memorable shopping experiences that resonate with modern consumers.

Sustainability and Environmental Responsibility

Businesses are becoming more cognizant of the materials they choose when designing everything. Steel offers one of the most sustainable solutions for POP display construction. Unlike disposable materials that contribute to environmental waste, metal displays are highly durable and infinitely recyclable, minimizing the environmental impact of retail operations. When you recycle metal, you make some of your investment back! That's right – companies buy metal for recycling daily, so it must be disposed of responsibly to ensure you recoup some of your expenses. Think of it as "getting your deposit back" on something. By working with steel for your point-of-purchase display, retailers demonstrate their commitment to environmental responsibility while benefiting from the long-term cost savings of durable and reusable fixtures.

The Versatility of Metal in Point of Purchase Displays

From strength and durability to customization and design flexibility, metal offers many benefits for point-of-purchase displays. By harnessing the power of steel, retailers can create visually stunning displays that effectively showcase products, reinforce brand image, and drive sales in an increasingly competitive retail landscape. Whether it's through innovative design concepts, technological integration, or sustainable practices, metal POP displays have the potential to transform the shopping experience and leave a lasting impression on consumers. Please contact the experts at Accurate Metal Fab when you need help fabricating your next point-of-purchase masterpiece.

How the Buy American Act Can Supercharge Your EV Charger Biz

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In the heart of the American manufacturing story lies a powerful tool that breathes life into local industries and paves the way for a sustainable future - the Buy American Act. As manufacturers embark on a journey to reshore their products, particularly in the E.V. charger industry, this legislative gem becomes a crucial beacon to domestic fabricators. We'll look at multiple facets of this Act, how the legislation prioritizes American-made products in government contracts, and how fabricators such as Accurate Metal Fab can help OEMs make their products domestically.

What Is The Buy American Act?

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Made in the USA Button

The Buy American Act (BAA), enacted in 1933, prioritizes using American-made materials and products in government procurement projects. This means that when the U.S. government purchases goods or services, it must first consider American options before looking internationally. The specific stipulations of the BAA vary depending on the project and funding source, but generally, a certain percentage (often 55%) of the product's components must be sourced domestically.

For E.V. charger manufacturers, the BAA presents both a challenge and an opportunity. While the initial hurdle may seem daunting, reshoring metal components like enclosures and brackets presents a strategic path to compliance. With fabricators specializing in making these crucial elements, manufacturers can seamlessly integrate American-made components into their existing designs. Or engage with engineering teams to reimagine and remove costs from that design.

This approach meets BAA requirements and unlocks potential benefits like shorter supply chains, enhanced brand image, and the chance to tap into lucrative government contracts.

The Buy American Act: Unveiling the Numbers

While many articles touch upon the basics of the Buy American Act, let's dive into the statistics that genuinely paint a vivid picture. Did you know that between 2008 and 2018, the federal government spent over $5.4 trillion on contracts, with a staggering $44.6 billion directed toward foreign suppliers? That amount could have fueled many domestic industries and job creation.

But what about E.V. chargers? Right now, only a fraction of government spending on infrastructure projects for electric vehicles finds its way back to American manufacturers. Seizing the Buy American Act's opportunities could be a game-changer in the fast-evolving electric mobility landscape.

Re-Shoring Success

As mentioned earlier, the Act stipulates that a certain percentage (often 55%) of a product's components must be sourced from the U.S. But here's the secret sauce: it only says some elements. That's where reshoring comes in. Think of it as a sugar substitute. You can still have some components from overseas, but others can be done onshore. By focusing on the metal components – the enclosures, the brackets, the sturdy backbone that houses your technological marvel. Partner with fabricators like Accurate Metal Fabricating to source those parts and gain supply chain improvements. They'll bend, weld, and powder-coat your vision into tangible reality, meeting all the Buy American Act's requirements while maintaining your design's integrity.

The Buy American Act, while daunting, is a manageable monolith. In fact, it represents a hidden opportunity for savvy manufacturers and OEMS like yourself and work with a domestic contract manufacturer. Consider it a chance to tap into the vein of American manufacturing and inject your charger with a potent dose of "Made in the USA." Think of the headlines: "Sustainable Energy Meets American Ingenuity," "Hometown Heroes Power Up the Electric Future." The marketing possibilities are as electrifying as a Tesla on an open highway. Your metal components aren't just about ticking compliance boxes. It's about tapping into a network of skilled American manufacturers, shortening your warehousing needs and supply chain constraints, and injecting your product with a dose of local pride. 

Challenges And How To Mitigate Them

Of course, reshoring comes with its own set of challenges. Logistics, costs, and finding the right partners all need careful consideration. But remember, the potential rewards are as boundless as the open road. You could unlock massive government contracts, build brand loyalty with environmentally conscious consumers, and pioneer the American E.V. revolution.

So, the next time the Buy American Act feels like a roadblock, it isn't. It's just a detour. But this detour guides you towards a future that allows you to tap into new markets and potential. Finding the right partner is crucial, and we are ready to help when you are. The road ahead is paved with promise; the question is, will you seize the opportunity? Reach out to us today for a quote.

Unleashing the Power of Metal Enclosures in Power Generation

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In the dynamic landscape of the power generation industry, metal enclosures provide safety, security, and longevity for critical electrical equipment. This article explores how these enclosures support the evolving needs of power generation professionals, emphasizing their role in enhancing safety and security, ensuring durability, optimizing thermal management, streamlining maintenance, and meeting stringent regulatory compliance standards.

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Power Generation Examples

Enhancing Safety and Security

Metal enclosures are vital in enhancing safety and security in power generation facilities. These enclosures provide a robust and secure barrier, protecting sensitive electrical equipment from external threats such as vandalism and unauthorized access. With their durable construction and tamper-resistant features, metal enclosures offer a high level of protection, ensuring the safety of both personnel and equipment.

Additionally, metal enclosures can be customized with cameras and alarms to mitigate anyone trying to breach the system. These features further enhance the security of power generation facilities, preventing potential intrusions and safeguarding critical infrastructure.

Sound Dampening

When you fire up your backyard generator that is powered by gas, you know how loud that can be. When dealing with industrial applications in the power generation industry, the equipment can be HUGE, and the importance of sound reduction through metal enclosures is critical to not disrupting the vicinity. Metal enclosures act as practical sound barriers, containing and dampening the noise generated by the equipment within. This contributes to a healthier and more comfortable environment for nearby communities and aligns with stringent noise regulations. One solution to reduce the noise of power generators is to use thicker materials. DBA, or A-weighted Decibals, is a standard method of measuring how loud something is. For industrial applications, you can often bring the DBA down by going with thicker metal. But, sometimes, that's not possible. In those cases, adding additional insulation to the backside of the enclosure can help. Or, utilizing perforated metal - while it will be loud, perforated metal can help diffuse the noise, reducing your DBA levels.

Ensuring Durability and Longevity

Power generation facilities operate in demanding environments that expose equipment to various hazards, including extreme temperatures, moisture, and corrosive substances. Metal enclosures withstand these harsh elements, ensuring the durability and longevity of the enclosed equipment.

By utilizing corrosion-resistant metals such as galvaneal, aluminum, or galvanized steel, metal enclosures can effectively resist rust and corrosion, extending their lifespan and reducing the need for frequent replacements. Furthermore, these enclosures can be designed with weatherproof seals and gaskets to provide additional protection against moisture and environmental contaminants.

Optimizing Thermal Management

Efficient thermal management is crucial for power generation equipment to operate reliably and maintain optimal performance. If you enclose your equipment, it is safe from running too hot or too cold. Think of the fall - it can be in the lower 30s in the morning, then in the 60s in the afternoon, and then back into the 30s again. Metal enclosures offer excellent thermal conductivity, allowing for effective heat dissipation and temperature regulation. By dissipating heat generated by electrical components, metal enclosures help prevent overheating and ensure the longevity of sensitive equipment.

Moreover, metal enclosures can be equipped with ventilation systems, fans, and heat sinks to enhance thermal management further. These features facilitate proper airflow and cooling, mitigating the risk of thermal stress and improving overall system efficiency.

Streamlining Maintenance and Repairs

Metal enclosures are designed for ease of maintenance and repairs, enabling power generation professionals to streamline their operations. These enclosures often feature removable panels and access doors, allowing easy access to internal components for inspection, repairs, and equipment upgrades.

Meeting Regulatory Compliance

Like most industries, power generation companies are no strangers to regulatory issues. Metal enclosures play a crucial role in meeting these compliance regulations, providing a secure and controlled environment for electrical equipment.

By utilizing metal enclosures that meet or exceed industry standards, power generation facilities can demonstrate their commitment to regulatory compliance. These enclosures adhere to specific guidelines regarding electrical safety, fire resistance, and environmental protection, ensuring that power generation systems are safe for the operators working in and around them daily.

Types of Metal Used in Metal Enclosures:

Power generation professionals can choose from a variety of metals for constructing enclosures. Galvanized steel, galvaneal, and aluminum, renowned for their corrosion resistance, are popular choices. Galvanized steel ensures robustness and longevity, while aluminum provides a lightweight yet durable alternative - and is well suited for power gen application near salt water. The selection of the appropriate metal type depends on factors such as environmental conditions, budget constraints, and specific application requirements.

Need Help With Your Power Generation Needs?

At Accurate Metal Fab, we can assist product managers and engineers in powering the world around us. As our power demands continue to grow, so too does our commitment to the industry. Investing in new lasers, power coating lines, and more, we are ready to take on your high-volume parts for your next power generation application. We also have an entire assembly and warehousing department to deliver the complete package. Contact us today for a quote!